How to effectively improve the efficiency of diamond grinding wheel

Many users prefer to buy the cheap ones in the market. The starting point of cost saving is good, but for precision diamond grinding wheels, I still advocate the use of imported diamond grinding wheels. In fact, the price is only a few dozen yuan, but the resulting The effect is very different. It can be said once and for all. Listen to my detailed breakdown: Therefore, it is recommended to buy a grinding wheel before using it or buy a precision one. The original imported one is more suitable.

The diamond grinding wheel uses diamond abrasive as raw material, and uses metal powder, resin powder, ceramics and electroplated metal as binders respectively. The circular bonded abrasive tool with a through hole in the center is called diamond grinding wheel (alloy grinding wheel). Diamond Grinding Wheel The hardness of the diamond abrasive determines the main characteristics of the diamond grinding wheel, which can efficiently grind hard alloys, glass, ceramics and other difficult-to-machine materials, and the grinding tools have the longest service life.

Let's talk about how to improve efficiency: when we use precision diamond grinding wheels, some operators, especially young operators, use too much force in order to achieve fast grinding speed. A very unsafe operation behavior, install the grinding wheel correctly one by one, then put on the diamond grinding wheel spindle grinding head, use a diamond repair knife to repair a knife, the grinding wheel and grinding wheel will be naturally balanced, and there is no need to spend extra money to buy balance. If you use a balance frame for each grinding wheel, it will take more than ten to twenty minutes at least, but if you remove the balance block and directly install the repair wheel, it will be done in two minutes. And the effect is better than the former! This saves at least half an hour a day.

Diamond Grinding Wheel The hardness of the diamond abrasive determines the main characteristics of the diamond grinding wheel, which can efficiently grind hard alloys, glass, ceramics and other difficult-to-machine materials, and the grinding tools have the longest service life. If we use the cheaper grinding wheel on the market, it will bring three negative effects: First, due to the inaccurate taper and poor concentricity of the poor grinding wheel, the rotation of the diamond grinding wheel precision spindle will greatly reduce the service cycle of the spindle; Second, the precision (accuracy) of the poor grinding wheel is not high, and the inaccurate taper will greatly affect the effect of use, and the product defect rate will increase; Third, due to the low precision and poor concentricity It works well and wastes a lot of time.

When we use the precision plane diamond grinding wheel, because the manufacturing process of the grinding wheel determines that its surface morphology is random, the geometric shape, distribution and height of the cutting edge of each abrasive particle are inconsistent, so there are only a few small grinding wheels. The high cutting edge cuts to the workpiece, which limits the further improvement of grinding quality and grinding efficiency.