After The Diamond Saw Blade Has Been Complained About, And The Lifespan Has Dropped Sharply, These Operations Must Be Discarded!

In 1885, the Frenchman Jaeguin made the world's first diamond saw blade. The diamond saw blade that just fell to the ground is expensive. Due to the limitation of material technology, the teeth of the first diamond saw blade are made of 0.8 carat rough diamond. At the same time, in order to ensure the perfect connection between the serrations and the base, the manufacturer adopts the inserting process of manual setting and then fixing with rivets. The manufacturing process of this diamond saw blade lasted for more than 40 years, and it was not until the birth of the powder metallurgy process that there was a significant change.

Compared with the previous manufacturing method regardless of the cost, with the advancement of material technology, the manufacturing cost of a single diamond saw blade is also continuously decreasing. However, as a "noble" in the saw blade family, its audience is still a minority. Just taking an ordinary diamond saw blade as an example, its own cost is equivalent to the sum of the cost of dozens of ordinary carbide saw blades. Therefore, the diamond saw blade has the title of "saw blade noble".

Of course, you get what you pay for. For those materials that are very difficult to saw and the enterprises have very strict requirements on the sawing effect, the use of diamond saw blades is still worth the money. Among them, the sawing of aluminum, stone and other materials is indispensable for the support of diamond saw blades. Especially for the processing of some brittle and hard materials, because these materials are difficult to process and easy to wear the saw blade, the diamond saw blade becomes the first choice saw blade.

In the actual use of the diamond saw blade, although the diamond saw blade has excellent performance, it is also afraid of encountering "pig teammates". If you are not careful, you will often be complained that it is not durable or even unusable, which is undoubtedly fatal for diamond saw blades. Among the many groove points related to diamond saw blades, the sawtooth is prone to wear, the service life is short, and the sawing noise is high, which are the places where users often complain. But in fact, many problems involving diamond saw blades are not the quality of the diamond saw blades themselves. On the contrary, it was some improper operations that caused the saw blade to continue to have problems, and people complained about it.

Let's take the purchase of diamond saw blades as an example. If the source of saw blades is not from a well-known first-line saw blade manufacturer, then its quality and performance should be investigated more. We do not deny that the performance of diamond saw blades from some small factories is also comparable to that of international manufacturers. However, the size of the diamond saw blade manufacturer can determine its material cost.

At the same time, the technical precipitation possessed by the big factory itself is beyond the reach of some small diamond saw blade manufacturers. Therefore, if you don't want to complain that the diamond saw blades you purchased are not durable or have a short life in the future, please be sure to find a reliable supplier of diamond saw blades. Those who are blindly greedy for cheap and purchase diamond saw blades at a price lower than the market standard need to be treated with caution. If you really want to do this, you must do enough communication and trial cutting with the diamond saw blade manufacturer in advance.

Secondly, even the best diamond saw blades require a pair of dexterous hands to operate. Once you meet a pig teammate, it is often the beginning of a sharp decline in the life of the saw blade. However, experienced operators can often accurately deal with the relationship between the linear speed of the diamond saw blade and the depth of feed, in order to avoid unnecessary damage to the saw blade. Among them, high speed and low depth are the keys to ensure safe operation. vice versa.

Of course, in addition to man-made operating factors that will reduce the life of the diamond saw blade objectively, the cooling and lubrication of the diamond saw blade during use is an extremely important thing. Especially for those saw blades for cutting special-shaped aluminum or stone, if you don't want your diamond saw blades to be scrapped in a short time, then some cooling measures must be done.

Let's take the sawing of aluminum as an example. In order to make the diamond saw blade run more stably when sawing aluminum, smart companies often install a minimum amount of lubrication device on the sawing equipment to control the working time of the saw blade. temperature. In this way, when the fine oil mist is sprayed onto the diamond saw blade, the heat accumulated on the teeth of the diamond saw blade and the substrate will disappear immediately, thereby avoiding unnecessary thermal wear.

The oil consumption of the minimum quantity lubrication device is only 0.05 ml per second, which reduces the cooling and lubrication burden of the saw blade for the enterprise. In fact, all types of saw blades can be used except diamond saw blades that require a minimum amount of lubrication. After all, cooling is no child's play. As a high-performance multi-blade tool, the service life and sawing effect of diamond saw blades have always been valued by related companies. In order to avoid the fate of the sharp decline in the life of the saw blade, from the procurement to the use, to the cooling and lubrication of the saw blade, it should not be sloppy.